<blockquote><font size="1" face="Verdana, Arial">quote:</font><hr> Personally I believe with the proper internals and good fueling you can easily add high levels of boost and not make it explode........... *shrug* <hr></blockquote>
Well sure, if you are altering the internals, you'd change the CR at the same time to something safer 9.2:1 or so.
Then you could run 18 lbs w/ a little safety window on 93 and not have to worry about the radio hiding detonation when at WOT every other time. The extra boost would more than outweigh the loss in efficiency. But the goal was to avoid digging into the internals (which are "upgraded" from the standard Zetec already). The forged rods it has are nice and allows you to operate at higher rpms safely, but its not an excuse for the compression issue creating a detonation problem, anymore than its ok to get punched in the head if you are wearing a helmet. Sure your lip won't be bleeding right away, but after ten or twenty punches to the head, even with the helmet, you'll probably be dizzy and really pissed off.
That setup would just be delaying the inevitable IMO.
The issue before was about the popular AC kit for example. While 8PSI would make more power with a higher CR, they say you only get 3-4hp per CR point. So you'd gain perhaps 20hp compared to a lower CR Zetec. However, that would naturally require a higher octane fuel to stay at that timing which isn't really available for most. So you'd need to retard the timing which would lose some power compared to before with higher octane... negating some of the benefit. Not to mention that it means you really need a chip for tuning which raises the cost.
So you'd end up with around the same power as guys with the underperforming stock Zetec while paying more (or less power and paying the same if you were to run 7PSI and keep timing stock instead). It'd still be a nice 50horsepower increase, but the principle would still be kinda crummy. So thats why its not as "ideal" a platform for boosting IMO, and is surely the main reason AC seems pretty disinterested in altering the kit for the SVT.
Those Si guys with 10.5:1 CRs were running up to 10lbs of boost... and that should at least net a healthy 220whp on a Zetec assuming we can do the same, which is why I noted I don't doubt thats possible. But you can only run so rich with so much timing retard before you start encountering problems on 93 octane again, which is why I don't see much more than 12PSI or so being run... and even that would need decent (aka expensive) dynotuning since the window for error is smaller and you can't risk guesstimating when pushing the envelope.
So then if you compare the cost/effort put into it, you'd be making more power if you just started off with a regular Zetec. Boost can be done, just requires either redoing the internals or living with lower performance than equal $ invested in the lower CR "stock" Zetec. Definitely not going to be any more forgiving than the same boost on a lower CR car. Sad saying goodbye to the nice SVT 4-2-1 header too since most turbos use circulated engine oil and can't be mounted low like the AC (which is a poor option for the reasons noted above). Just my opinion though.