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2002 SVT Focus valve cover gasket install! <<<---Pics included

14K views 27 replies 12 participants last post by  BIG L  
#1 ·
They are not the best pictures but I tried to take some while I was doing the install.

Basically got the felpro gasket kit from a local parts store. It cost $16-18 not sure at this point it has been a while since I did the install and I'm finally getting around to the post! The gasket kit came with the gasket and 2 sets of grommets (20 total).

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Removed the plug cover:

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Removed the bolts in the valve cover, passenger side motor mount, wires, VCT solenoid, and antifreeze reservoir just to make it easier to get the valve cover off (just moved it to the front of the motor):

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Then you have this:

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After cleaning the head I noticed the gasket was kinda burned on to the surfaced part of the head:

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Cleaned it best I could:

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Ready for install:

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Cleaned valve cover ready for new gasket:

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Valve cover with the gasket that fits inside it, makes life much easier for install:

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And the bolts, bad grommet (terrible pics)

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No grommet:

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New grommet (in this pic I do belive I had the grommet on the wrong way, had to turn them around):

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Get an idea of how it looked after bolted down. I just snugged the bolts down with a 1/4 inch rachet and all is well...still no leak!

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I hope this helps!
 
#4 ·
Yeah, I didn't want to be critical, but...

I appreciate the OP's effort in creating a How-To. However, there are no socket sizes, wrench sizes, or cleaning products listed. Showing a bunch of pictures of your progress without showing any tools is pretty much just a slideshow, not an instructional. I posted pics of when I dropped my transmission and did a differential swap. I definitely wouldn't expect anyone to figure out how I did it since I never listed tools or parts. Just my two cents; no offense intended.
 
#9 ·
Come to think of it I really didn't use many tools. A quarter inch rachet for the valve cover bolts and the timing chain cover and 1 bolt that held the antifreeze reservoir. Then a half inch rachet for the passenger side motor mount. Before you take the mount out you want to support the engine with a jack. I placed it under the oil pan (sorry no pics) to support the engine in order to take the mount out. the only other part that could be tricky would be taking out the bolts (the ones that hold the passenger side motor mount to the engine) that are in the way of taking the timing cover off. I used an aircompressor and rags to clean everything.
 
#11 ·
Errrrmmm...are you using SAE socket sizes? You do know that everything on the Focus is metric, right? Or do you mean the ratchet head size, not the socket size attached to it?
 
#12 ·
I was just saying do we seriously need a write up on replacing a valve cover gasket???

Spark cover and valve cover bolts are 8mm

Motor mounts are 15mm and 18 mm.... I cannot remember the others off the top of my head. And you can also do this with just taking the two bolts out of the top of the cam cover and just pull it back enough to slide the valve cover out.
 
#13 ·
I dont mean to be critical, but you do not need to remove the VCT solenoid nor do you need to remove the motor mount for this job.

There should be a small dab of RTV on the gasket where there are sharp bends.

Did you remove all the gasket material from around the VCT housing?
 
#14 ·
I fully agree, I could of left the motor mount on and pulled back the timing cover, but I took it off. I took the solenoid out of the valve cover to clean the valve cover, I didn't want to damage it or cause any harm. Also, skipped the RTV because I'm going to have to replace the timing belt soon and will need to take all this stuff off again. I wanted to replace the timing belt during this process but ran out of time and decided that I will change the belt at a later date.
 
#21 ·
Sorry, but this write up is the super long and the hard way to do a task. Cam cover, coolant tank, VCT and motor mount don't need to be touched. And a simple degreaser would have gotten those oil stains off without a problem. You might still end up with a leaky gasket after awhile. All you have to do is pull the wire cover, remove plugs, and remove the 10 bolts from the VC. The cam cover can easily be moved over by hand. That thing is a pain to remove and re install. Also please add that when putting the VC bolts back to not fully tighten the bolts one by one but counter to each other. These bolts are old and snap easy.

Future referance. Not SVT specific, but still good and same steps.
http://www.focushacks.com/index.php?modid=83&ht=Zetec Valve Cover Gasket Replacement
 
#22 ·
My theory is if you cant figure out how to do it, pay someone to do it, but on the flip side of that I have been working on cars since I was 13.
 
#24 ·
I second the you=no, me=yes comment.

I would never have done half of the work I've done on my car if there were no pictures on this forum. Lots of folks are visual people and seeing images of familiar things can be reassuring to say the least.

But.....

Seems like the torque specs for the valve cover bolts would be a key factor to this being a success. Any vehicle specific data in the Felpro kit?

And you would recommend using a sealant, you just didn't this time? Only in the bends? What kind?
 
#25 ·
I forget the torque specs 7-10 lbs I do believe, but I dont have a torque wrench so I went ahead and just tighten them down.

The felpro kit doen't come with any information on installation.

As far a sealant goes, I wanted to try this time without to see if it would seal. Also, because I have to tear back into it here shortly to change out the timing belt. I think it would hep to use a sealant because the bolts are so spaced out it's eventually going to leak over time (IMHO). The red rtv silicone is what I bought to use but just haven't had to use it so far. The gasket I put in hasn't leaked yet and it has been about a minth or so now.
 
#26 ·
Completed this today. The felpro kit I picked up had two set's of grommets for the bolts, the ones pictured above with the bevel (which I used) and a set of 10 flatter ones as well.

Not sure what they are used for so I am just going to hold on to them. By the way I saw that felpro states not to use RTV sealent, so Im going to test this and see if it leaks.