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Cylinder Head Temp Sensor

27K views 22 replies 13 participants last post by  Paul P  
#1 ·
Re: Cylinder Head Temperature Sensor

How do I replace this sensor?
 
#7 ·
The only problem is that removing the alt will make you wonder why it has to be like that...
 
#10 ·
Yeah...PITA to remove the alternator. If you do need to do it, here's my suggestion list...

If you are stupid like me:
1) Disconnect and remove the dogbone from the engine
2) Prep the alternator for removal
3) Use a floor jack on the rear end of the transaxle housing and lift from as far back as you can. This should pivot the assembly forward, providing enough space for the alternator to get clear of the intake manifold, the AC lines, and the firewall.

If you are smart like one of my friends was:
1) Perform the first two steps
2) Have a couple of friends push the car while the engine is in a forward gear. This will do much the same thing without the stress of lifting on your engine/transaxle with a floor jack.

Sounds like you have a fun job ahead of you.
 
#14 ·
grbrgrnzx5 said:
Yeah...PITA to remove the alternator. If you do need to do it, here's my suggestion list...

If you are stupid like me:
1) Disconnect and remove the dogbone from the engine
2) Prep the alternator for removal
3) Use a floor jack on the rear end of the transaxle housing and lift from as far back as you can. This should pivot the assembly forward, providing enough space for the alternator to get clear of the intake manifold, the AC lines, and the firewall.

If you are smart like one of my friends was:
1) Perform the first two steps
2) Have a couple of friends push the car while the engine is in a forward gear. This will do much the same thing without the stress of lifting on your engine/transaxle with a floor jack.

Sounds like you have a fun job ahead of you.
:confused: :confused: :confused:
I'm Cornfused...
Wouldn't the Intake, etc Rotate with the engine the exact same amount as the alternator?
A Friend of mine replaced my alternator one day while I was working on something else.
He never disconnected the dogbone (Tranny Mount) and he has BIG hands.
I think you're probably wasting time with this step.
I have an Interest in this thread because I MAY have a problem with either the wiring near the alternator or the CHT sensor.
The more info, the merrier, but I don't see how rotating the engine is going to do anything but maybe bring it away from the firewall by an inch or so.
:confused: :dunno:
:)
 
#15 ·
The issue is the clearance between the side and the alternator in my experience.

I disconnect both the rear tranny mount and the passenger side mount and jack the hell outta the engine to get that bad boy to come out.
 
#16 ·
BUR_ZX3 said:
I disconnect both the rear tranny mount and the passenger side mount and jack the hell outta the engine to get that bad boy to come out.
Have you ever had any problems with the passenger side half-shaft components after that? I ask, because it seems like you could do some damage if you jack it too far. How do you know where to quit?
 
#17 ·
I didn't even find it necessary to remove the alternator to access where the CHT would have been on a normal Zetec. I removed everything surrounding the alternator, but didn't have the EGR to worry about. I don't know if that's removable or not. I had plenty of space to set the alternator up near the firewall and check for the sensor.
 
#18 ·
BUR_ZX3 said:
The issue is the clearance between the side and the alternator in my experience.

I disconnect both the rear tranny mount and the passenger side mount and jack the hell outta the engine to get that bad boy to come out.
Why not take the alternator out thru the top? I have only had experience with replacing the alternator on two cars and both times it was taken out thru the top.

When I needed a new one the dealership said they couldn't do it without removing the PWSC. I aksed if they couldn't take it out thru the top. They said they would try but the manual said it had to go out the bottom.

They did take it out thru the top and afterwards the mechanic told me it was easier that way. He had to move the PS reservoir out of the way and take the bolts out of the passenger side motor mount to tilt the motor to get the bolt out.

The second one was when Jon(Bad Idea)'s alternator on his SVT went out at the Focus Challenge at Summit Point last year. Bri said he would take the old one out while I took Jon to town to get a new one. By the time we got back (about 30 min.) he had the old one out thru the top. And we put the new one back in from the top.
 
#21 ·
Sure, in a straight line. Anything with allot of curves, nope!
 
#22 ·
Has anyone put the svt style thermostat housing on a zx3 (engine code 3)?
It looks like it would be easier to just put on new thermostat, sensor and housing.
Extend the leads from the harness and abandon the old one in the back of the head, under the alternator.
It has to be possible but.... will the sensor and temp guage interact the same?

Did I just volunteer to be a guinea pig?