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DTC P0351 - Ignition Coil "A". At the end of my rope.

17K views 18 replies 11 participants last post by  beechmon  
#1 ·
Hey all, this is going to be a fairly length post, but then again, I've spent a VERY long time trying to fix this problem.

I'm sure many of you have heard of the issue with the wires breaking at the ignition coil connector. Well, this is just like that, except replacing the connector didn't fix the problem. Have a read through, if you have ANY suggestions on where I need to go from here, PLEASE PLEASE let me know.

I'm pretty much out of options... and I'm NOT the type to give up or ask for help lightly.

1. Symptoms starts
a. DTC: P0351 only
b. Heavy jerking under acceleration as car switched from 2-4 cylinders. Drops for ½ second, comes back, does it again
c. Rough idle, cylinders 1 + 4 not firing, tested with spark tester
d. Occasionally symptoms will persist, firing on 2 cylinders constantly
e. Quickly cycling the key on and off seems to alleviate the problem 80% of the time. Comes back a minute later, cycling the key again gets rid of it.
2. Spark Plugs
a. Testing old plugs, resistances 6000-9000, all good
b. Bought and tested new plugs
c. Installed new plugs
d. Reset MIL
e. No change
3. Plug Wires
a. Tested old wires, all under 7000/foot
b. Bought and tested new wires, spec’d ok
c. Installed new wires
d. Reset MIL
e. No change
4. Begin Factory Flowchart Diagnostic
5. DTC P0351, P0352, P0353: CHECK IGN START/RUN VOLTAGE TO COIL PACK
a. 11.52 volts, ok
6. JE5 CHECK FUNCTIONALITY OF SUSPECT COIL DRIVER (CD) CIRCUIT
a. Not done
7. JE6 CHECK SUSPECT CD CIRCUIT FOR OPEN IN HARNESS
a. Pin 26+58, both 3 ohms, ok
8. JE7 CHECK SUSPECT CD CIRCUIT FOR SHORT TO VPWR IN HARNESS
a. 0.01 Volts, ok
9. JE8 CHECK SUSPECT CD CIRCUIT FOR SHORT TO GROUND IN HARNESS
a. Not done
10. Replace Ignition Coil
a. Bought brand new ignition coil and replaced.
b. Reset MIL
c. Drove for 1 hour, symptoms returned, along with a P0351.
11. Begin additional diagnostics
12. Ignition Coil Harness
a. Purchased and installed brand new ignition coil connector (WPN-517)
b. Reset Mil
c. No change
13. Bypass harness
a. Cut wires to pins 26+58 appx 2” from ECU
b. Cut wires to ignition coil connector appx 4” from coil.
c. Ran 16ga. bypass wire to eliminate chance of intermittent fault in the harness.
d. Reset MIL
e. No change
14. Ensuring ignition coil ‘A’ was in fact dead
a. Swapped wires from pin 26 and 58.
b. Swapped plug wires from 1+4 and 2+3.
c. Reset MIL
d. New MIL, P0352, failure in ignition coil ‘B’.
e. The computer thought that ignition coil B was faulty, but it was actually hooked up to ignition coil A.
f. This meant that ignition coil ‘A’ was actually faulty.
g. Switched all wires back to original configuration.
15. Another Ignition Coil
a. In case some wiring fault fixed since step 10 had fried previous coils, another new coil was purchased and installed
b. Reset MIL
c. Drove for 1 hour, symptoms returned.
16. Reattached factory harness between PCM and ignition coil.


Thanks for reading. ANY suggestions, no matter how seemingly unrelated, would be useful.
 
#2 ·
Have you verified that it is in fact SPARK that you are losing?

The possibilities are bad injection, blockage in the intake or exhaust tract, cylinder rough running moniter is causing the cylinders to shut down, ECU is initiating limp home mode possibly due to faulty CHT signal.

those are my initial thoughts.
 
#3 ·
TXFO said:
Have you verified that it is in fact SPARK that you are losing?

The possibilities are bad injection, blockage in the intake or exhaust tract, cylinder rough running moniter is causing the cylinders to shut down, ECU is initiating limp home mode possibly due to faulty CHT signal.

those are my initial thoughts.
1. c. Rough idle, cylinders 1 + 4 not firing, tested with spark tester

It definitely stops firing cylinder's 1+4 (coil A). I'm curious about the "cylinder rough running moniter is causing the cylinders to shut down". Wouldn't this result in some sort of a DTC code that tells you that? Is there any other way you know if to check if the ECU is doing this itself? Thanks VERY much for the suggestions.

I don't suppose anyone knows how to check the mode 22 PID for the CHD sensor? I can check it with my ELM reader, but it's giving hex readings, and I'm not sure of the scalar that Ford uses for that PID.
 
#4 ·
I dont know about the focus but on BMWs, rough running shows up as another code, misfire - injection stopped.

in order to check for it, you'd have to have a good scanner and moniter the live data of the rough running moniter.

A simpler way to check is to do a cylinder leak down test.
 
#5 ·
Well, unfortunatly I'm not set up to do a leakdown test. (gotta put that on my "to buy" list)
I may be able to monitor the misfire sensor, just gotta find the mode 22 PID and the scalar used on it.

Has anyone ever had a problem with the ECU itself under similar circumstances?
 
#7 ·
SInce the code changed to P0352 when you switched the coils, I would say that the ECU is OK. Check the wiring between the ECU and the coils for an intermittent connection. Anywhere along the wire, not just the ends.
I am looking for information about the special PID's as well.
 
#9 ·
AJZ said:
SInce the code changed to P0352 when you switched the coils, I would say that the ECU is OK. Check the wiring between the ECU and the coils for an intermittent connection. Anywhere along the wire, not just the ends.
I am looking for information about the special PID's as well.
That was my thought when I saw the new code as well. However, I did run a brand new wire between the IC and the PCM, which completly bypassed the harness. Symptoms still persisted even after replacing the coil while the alternate wire was still routed. So something UPSTREAM of the IC seems to be frying the coil. I've just NEVER heard of an ECU being able to fry an ignition coil.

On the special PID's... I do have a list of all the ford enhanced pid's (from the factory service manual), and I have succesfully retrieved readings from them by chaning the header message on an ELM 327-based code reader. However, values like 1900 for voltage just don't make much sense. Obviously Ford performs some kind of math on these, and I have yet to figure out the conversions. If anyone knows more about this, let me know.
 
#11 ·
Here's an update to all who are interested.
In 2 hours, this car is going into the Ford dealer. (shudder)
I've never owned a car that I've taken to a mechanic, nevermind a bloody DEALER. But I've got no more time to spend with this problem.
Once I hear back from the dealer, I will post ALL the results here, as someone with a similar problem may stumble upon this thread in the future. Thanks to all who gave suggestions, I'll let you know.
 
#13 ·
superbeast02 said:
Here's an update to all who are interested.
In 2 hours, this car is going into the Ford dealer. (shudder)
I've never owned a car that I've taken to a mechanic, nevermind a bloody DEALER. But I've got no more time to spend with this problem.
Once I hear back from the dealer, I will post ALL the results here, as someone with a similar problem may stumble upon this thread in the future. Thanks to all who gave suggestions, I'll let you know.
O god you have my best wishes. I place Ford dealerships one rung below godless credit card telemarketers and one above the bowels of hell. Well its an early focus, you can never expect it to run fine anytime.:p ;)
 
#16 ·
im thinkin bad puter, i just havent heard of anyone having a bad puter, oh wait, the svt had some computer issues, but havent heard anything on zx3. im wondering if the cyl head themp sensor may be faulty.

come to think of it, have you had your fuel pump replaced, their is a recall on them.
 
#18 ·
Have the two coils been tried in a known good car?

Got a buddy with a Focus that would mind swapping in one of your coils on his ride and seeing how it works?