David,
You can get just larger injecters and a recal'ed MAF for the larger injectors and it might be ok, but how do you know what size injectors you should go with?
I think the reason he is saying better fuel management is because JR's management is based on the stock setup. When you modify the stock setup, the black box I don't think will know to compensate for it.
If all the black box does is sense boost and adjusts the fuel accordingly, then it will not adjust the fuel properly if you have a better flowing head. As stated, the head with flow better which will actually lower the boost, but the car will be running more effecient at the lower boost therefore creating more power. Granted we aren't sure how much power that is, so the stock MAF and injectors could be sufficient with the black box, but who knows...anyone try this with the svt yet?
So, for argument sake say we make another 30hp or something. Well you should definitely have the proper injectors and corresponding MAF. But the is "bandaide" tuning. Since the black box was not setup for something like this, then another means of fuel management should be used for safety. You can go get the car dyno'ed with just he MAF and injectors and check the A/F ratio and if everything is good, then you might be ok. But it would be safer to have some sort of control over the situation. Even doing this Ford Chip if it can be utilized.
So the other night when we were talking about extrude honed, depending on if it is worth the money, you might have to take that into consideration. Although since you are only doing that(extrude honing) to the blower, the black box will sense the boost and adjust the fuel accordingly.
Now by getting a smaller pulley, you will increase boost. I don't know enough about the black box, but if you increase the boost by a couple #, and the black box compensates for that with the injectors, when will the injectors be maxed out. I have no clue what the stock injectors are or their capability.
I think for the most part this thinking is correct. Someone please correct me if I am wrong...I have been up for almost 24hrs now....time for bed!