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[FJ] Fail Brigade
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Discussion Starter #1 (Edited)
here's all the TQ for the engine on a zetec. the link don't work because you have to pay for ALLDATA but i got all of the info atschool where we have access to it. it's basically every TQ spec required to assemble a zetec. also i can put up larger pictures next week as well. also i'll save the pictures and rehost them since they're currently being hosted on the ALLDATA server which goes down for maintenance occasionally.

2002 Ford Focus ZX3 L4-2.0L DOHC VIN 3

Vehicle Level
Engine, Cooling and Exhaust
Engine
Specifications
Mechanical Specifications
Torque
Torque
Hose clamps 35 inch lbs.
Intake manifold studs 44 inch lbs.
Intake manifold bolts and nuts 13 ft. lbs.
EGR tube assembly to EGR valve 30 ft. lbs.
EGR pipe to ignition coil bracket 53 inch lbs.
EGR tube assembly to catalyst 30 ft. lbs.
Heat shield to exhaust manifold 89 inch lbs.
Exhaust manifold studs 44 inch lbs.
Exhaust manifold nuts 12 ft. lbs.
Catalytic converter to exhaust manifold 35 ft. lbs.
Catalytic converter to exhaust 35 ft. lbs.
Right-hand driveshaft center bearing 18 ft. lbs.
Generator to bracket 18 ft. lbs.
Generator bracket to upper cylinder block bolts 18 ft. lbs.
Generator bracket to lower cylinder block bolts 48 ft. lbs.
Transmission flange bolts 35 ft. lbs.
Starter motor to transmission 26 ft. lbs.
Oil drain plug, MTX transmission 33 ft. lbs.
Oil control plug, MTX transmission 33 ft. lbs.
Flywheel bolts 83 ft. lbs.
Clutch pressure plate 21 ft. lbs.
Engine roll restrictor to transmission 35 ft. lbs.
Engine roll restrictor to subframe 35 ft. lbs.
Engine rear mount to body 35 ft. lbs.
Engine rear mount (nut on transmission mounting bracket) 98 ft. lbs.
Engine front mount to engine 59 ft. lbs.
Engine front mount to body 35 ft. lbs.
Power steering pump to bracket 18 ft. lbs.
Power steering pump bracket 35 ft. lbs.

Cylinder head bolts

Stage 1: 20 Nm
Stage 2: 40 Nm
Stage 3: 90 degrees

Camshaft bearing cap bolts

Stage 1: 10 Nm
Stage 2: 19 Nm

Cylinder head cover

Stage 1: 2 Nm
Stage 2: 7.8 Nm

Spark plugs 11 ft. lbs.
Timing belt tensioner 18 ft. lbs.
Camshaft timing belt pulleys 50 ft. lbs.
Upper timing belt cover 89 inch lbs.
Ignition coil (El) bracket to cylinder head 15 ft. lbs.
Thermostat housing 15 ft. lbs.
Fuel rail 89 inch lbs.
Engine rear lifting eye 12 ft. lbs.
Engine rear lifting eye studs 53 inch lbs.
Engine front lifting eye 35 ft. lbs.
Engine oil drain plug 18 ft. lbs.
Oil pressure switch 20 ft. lbs.
Cylinder block oil gallery blanking plugs 17 ft. lbs.
Heater pipe bracket to oil pan 89 inch lbs.

Oil pan to lower crankcase

Stage 1: 6 Nm
Stage 2: 10 Nm

Lower crankcase to cylinder block 16 ft. lbs.
Oil pump 8 ft. lbs.
Oil intake pipe to oil pump 89 inch lbs.

Main bearing bolts

Stage 1: 25 Nm
Stage 2: 60 degrees

Connecting rod bearing cap bolts

Stage 1: 35 Nm
Stage 2: 90 degrees

Coolant pump 13 ft. lbs.
Crankshaft rear oil seal carrier 15 ft. lbs.
Drive belt idler pulley 30 ft. lbs.
Crankcase ventilation pipe bracket 17 ft. lbs.
Crankcase ventilation 89 inch lbs.
Coolant pump pulley 18 ft. lbs.
Crankshaft belt pulley 85 ft. lbs.
Crankshaft position sensor bracket 15 ft. lbs.
Crankshaft position sensor to bracket 71 inch lbs.
Idler pulley 17 ft. lbs.
Knock sensor 15 ft. lbs.

ARP specs
 

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Re: zetec TQ Specs

Damn dude!

Excellant write up jimmy

This should be a sticky mods
:)
 

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[FJ] Fail Brigade
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4,986 Posts
Discussion Starter #3
Re: zetec TQ Specs

FordFociSHO said:
Perfect to add to the new "how-to" section I think.

btw how did you cut/paste the pics from the manual, I havent figured that part out yet?

John
i took it from ALLDATA at school. i'm still here right now but their server is down. i'll get anything else needed just PM me and i'll look it up next week.
 

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Re: zetec TQ Specs

Awesome dude!
:thumbup: :thumbup: :thumbup:
 

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[FJ] Fail Brigade
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4,986 Posts
Discussion Starter #5
Re: zetec TQ Specs

ok cleaned it up a bit for everybody.

i'll post up the duratec specs as well as svt and spi if i get the chance to next week. ill get the suspension tq specs as well.
 

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[FJ] Fail Brigade
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4,986 Posts
Discussion Starter #9
Re: zetec TQ Specs

it's the valve cover i just went as tight as i could make it. plut this isn't my manual.

i guess it should be 7.8 why else would they make the first round of tightening 2Nm
 

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[FJ] Fail Brigade
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4,986 Posts
Discussion Starter #11
Re: zetec TQ Specs

DisrupTer911 said:
i wouldn't make it as tight as you can b/c oyu can warp the plastic and then it will leak.

TQ specs are there for a reason.
that valve cover sucks anyways. lots or RTV and pressure needed to keep it from leaking:lol:
 

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Re: zetec TQ Specs

Awesome thread. I know its bumping an old one, but I really needed this info and I'm super greatful :)
 

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Re: zetec TQ Specs

Why isn't This a STICKY ????
Thanks !!
 

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Re: zetec TQ Specs

I agree this is GREAT information.... the MODS should sticky this
 

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[FJ] Special Ed.
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8,294 Posts
Re: zetec TQ Specs

hehe why isnt this stickied :p

are the tranny / suspension / brake specs available too? I will be printing this out and keeping it all for future reference
 

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Can you post the same thing for the 2003 DOHC Zetec VIN 5 (SVT) version????

Pretty please :D
 
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